3R Recycle-Reuse-Reduce zero emission pyrolysis technology for phosphorus recovery from food grade animal bone grist for production of Bio-Phosphate products (ID:193)

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Input material
food grade animal bone grist
Output product
ABC BioPhosphate
Processing capacity
20.800 t/y troughput capacity
Technology Status
Prior to market introduction
Keywords
zero emission
phosphorus recovery
bio-phosphate
pyrolysis
bio-fertiliser
Technology description

The specific objective of 3R Recycle-Reuse-Reduce zero emission pyrolysis and phosphorus recovery key enabling technology is the added value upgrading and valorisation of food grade animal by-products into safe and high value recovered organic Phosphorous fertilizer by integrated thermal and biotechnological recycling means. The Animal Bone Char (ABC) Bio-Phosphate product is made of food grade animal bone grist, most importantly cattle bones, which mono feed basic material is already processed at 133 degree Celsius for 20 minutes under 3 bar processing conditions. The high Phosphorous content animal bone grist input feed streams are low value utilized by-products. In the 3R process the bone grist is processed at as high as 850 degree Celsius material core carbonization temperature, which is far higher than usual biochar processing temperatures, but absolute needed to get high quality product. During the advanced pyrolysis (reductive thermal processing) all volatile and protein based substances are removed from the mineral frame, and a highly macro-porous hydroxyapatite (70-76%), CaCO3 (7-13%) and carbon (8-11%) content apatite type mineral material produced. The output products are high quality and safe ABC Bio-Phosphate and its wide range of BIO-NPK-C bio-formulated variations used for wide range of organic/low input farming and environmental (adsorbent) applications.

Linked product: High nutrient dense Bio-Phosphate products recovered from food grade animal bone grist with over 30% P2O5 content by "3R zero emission pyrolysis" process, ID:192

 

Basic information

Vendor:
Country:
Hungary
Technology main category:
Thermochemical nutrient recovery
Technology subcategory:
Reductive thermochemical Phosphorus recovery

Languages

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“3R Recycle-Reuse-Reduce“ emissionsfreie Pyrolysetechnologie zur Phosphorrückgewinnung aus tierischem Knochenmehl in Lebensmittelqualität zur Herstellung von Biophosphatprodukten

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Pyrolyse zéro émission 3R (Recycler-Réutiliser-Réduire)pour la récupération de phosphore de qualité alimentaire à partir d'os d'animaux broyéspour la production de produits Bio-phosphate

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3R Reciclar-Reutilizar-Reducir, tecnología de pirólisis con cero emisiones para la recuperación de fósforo procedente de astillas de residuos óseos de animal de grado alimenticio para la producción de biofosfatos 

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Tecnologia di pirolisi a emissioni zero “3R Recycle-Reuse-Reduce” per il recupero di fosforo da ossa animali macinate di grado alimentare per la produzione di fertilizzanti ricchi di fosfato

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3R Nul emissie pyrolyse & fosforrecuperatie technologie

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Technologia 3R (Recykling-Ponowne użycie- Redukcja) bezemisyjnej pirolizy do odzyskiwania fosforu z kości zwirzęcych do produkcji produktów biofosforanowych 

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„3R Recycle-Reuse-Reduce” nulla emissziós pirolízis-technológia az élelmiszer-minőségű állati csontból történő foszfor kinyerése és Bio-Foszfát termékek előállítása céljából

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